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Automation Of Bagging Process: Why Its Time For The Change!

Automation Of Bagging Process: Why Its Time For The Change!

As companies push towards greater efficiency and less downtime, each and every process that happen in the company has to rise up to a certain standard. In conventional methods, human workers undertook bagging processes, and this had its advantages at that particular period. With the advent of machines and automation, companies of today can boost their production by a large margin, increasing the input by output figure. If you are wondering what difference does a shift towards automated bagging does to your business, let us guide you through the whole scenario.

Time: On average, we can expect a 50%-75% time reduction

You know how the saying goes, “Time is Money” and that is very much true in any business. If one process in your company is taking too much time, that means the processes that come after it is also going to get delayed. Scale this to the entire process tree; you are looking at a significant delay between the very first process and product completion. With automated bagging process, machines use programed code to make each movement. They are very time efficient since they don’t have to think about the movement that comes after, it is already been programmed. Let’s have a look at some data pertaining to their comparison;

  • On average, a human worker can erect cases at a speed of 10 boxes per minute. The same job, when done by a machine, will result in the packaging of 27 uniform boxes per minute; more than double the rate!
  • On average, a human is capable of hand sealing 10 cases per minute. An automated machine like packing equipment is capable of sealing approximately 40 uniform boxes in the same timeframe.

The results surely speak for themselves!


Money: Maximizing profit by scaling production & toning down spending

For a company, a significant part of maximizing the profit comes as a result of cutting down wasteful or unnecessary expenditure. As you are expanding your business, production rates will also increase with it. To successfully keep up with the production rates, you will have to increase the labor. In effect of the labor increase, more money will be spent on their salary as well as insurance. In its entirety, scaling up the production to increase profit will put a dent in that very capital in the form of expenditures. With an automated bagging process, the additional costs that come after installation are either meager or none at all. Also, the higher packing speeds will match the overall production so that you can get products out as soon as they are finished. A good investment to get better returns.

Reduces the possibility of workplace-related injuries

Workers who are employed at the production line are prone to hazards, even with all the security standards installed. Much of this is due to events that cannot be foreseen. With human labor, there is also the factor of fatigue and focus loss. We humans aren’t designed to keep on working for long stretches of time. Muscle fatigue will kick in resulting in cramps or pain. The bagging line is a place where the mind and body must in work in unison to give out the best possible results. But such levels of consistency is not possible as humans we tend to lose focus after a certain limit. After that, our minds start to wander, constituting to the hazard of workplace injuries

Productivity: Greater flexibility enables more productivity

The increase in productivity when using an automatic bagging system comes as a result of the impact created by first three points. To increase productivity, the production line must work like a well-oiled machine without causing hold ups or any delay in production. When you compare an automated system with a human operated one, the differences are clear, as, with the automated system, everything is consistent across the board. There is also another element to productivity as machines need not have to follow a strict 9 am to 5 pm work hours. If you have surplus products that need to be bagged, you can employ the automated bagging systems to work overtime, and they would do it without a sweat. The same can be said if you had to halt product for some time, then you can switch the system off. However, with the case of manual labor, you will have to pay them even on days where there is no production at all since it is on a salary basis.


Less wastage: Money saved is money earned

Material wastage is one of the biggest challenges that can topple the financial balance of a company. When human workers are handling bagging operation, one cannot expect them to be precise with the packaging materials throughout the day. Once fatigue and focus loss kicks in, our perfection of work slowly starts to degrade. Machines do not have this problem as they can maintain the same perfection throughout the day. Also, material use is programmed into the machine, enabling it to use materials in a uniform manner, with minimal or no wastage. We might think that a bit of material wastage won’t amount to anything significant, but scaling it to a year will show the significant damage that it does to the overall profit.

Efficiency: The sum of all parts

Efficiency isn’t a single parameter that can be easily measured with a few sets of data; it is a culmination of several factors that add up to give the whole picture. The points that we have mentioned makes up a large part of it. An efficient company is one that adapts to changing technology and constantly innovate itself to maximize production while reducing waste materials and downtimes. Automated bagging solution aims to speed up the production line so that it can work around the clock, meeting deadlines and client requirements.

Choose the best for your company

Borderpak is a company having an experience of over 15 years in the packaging industry. We provide intuitive bagging solutions for our clients. You can approach us for all your packing needs, and we will help you with genuine advice that can truly revolutionize the packaging structure of your company. Get in touch with us to know more

Packaging Automation Saves Money

Packaging Automation Saves Money

packaging automation systems

How Packaging Automation Saves Money

Package automation is something you need in your business. You know that it will save you time, but did you also know it will save you money? It doesn’t matter how big or small your business is. By getting an Autobag or investing in packaging machines, you will find your profits widen and you have more money to spend in other areas of your business.

Not sure that’s the truth? Here’s a look at packaging automation and how it will help save you money.

Reduce Employee Cost By Hiring Less People

You want to keep your employment costs down in your business. To get through a large order in a short amount of time, you would usually need to hire many people. Humans are slow, and some are slower than others. If their productivity levels slip, they have to work longer hours to get the task done.

Chances are you’re paying them by the hour. For simple maths, let’s say the hourly rate is $10. It can take 10 people 10 hours to do the packing. That’s $100 per hour spent on your employees, and $1,000 spent over the course of the day.

When you invest in packaging machines, they can handle the packing efficiently. They don’t lose track of time, find their productivity levels slip, or struggle with motivation for the day. They also won’t look at ways to play the system to get more hours to get paid more.

Autobag Automated Packaging Systems Are More Accurate

People forget what they’ve put into boxes and bags. This is especially a problem for larger orders. Your customers can lose out on items that have been promised, meaning you have to deal with it quickly and effectively. Sometimes just getting the missing item isn’t enough.

After that, you need to find out why this happened. It can involve disciplining your staff or extra training. This requires more money spent by you to afford this extra training. Machines don’t need extra training. They’re more accurate. Investing in an Autobag automated packaging system could reduce the chances of missing items immediately.  There will still be employees needed. You’ll need someone to repair the machines and someone to overlook the process in case there’s a problem, but you don’t need all the packers.

Machines Use Minimal Products

You get to program just how many of an item is put in a box or bag. You control the amount of tape that is used. Everything is uniform and done in a cost-effective way. This isn’t possible with humans.

There will be packing standards to follow, but not everyone is able to visualize a certain number of meters of tape. They may get the placement slightly wrong, leaving your boxes and packets looking a little unprofessional. They also spend more time getting measurements right and you run the risk of more materials needing bought to replace tape and boxes quicker.

Investing in an Autobag automated packaging system will help to prevent this. You’ll know the exact amount of boxes the machine can pack. You’ll know just how many bags the automated packaging system needs for an order.

It’s time to invest in packaging automation systems. Sure there is an initial investment, but that is made up potentially within weeks, especially for larger businesses. You will save money in the long term which will provide a high return on your investment, allowing you to put more into your business.

Packaging Automation Saves Money

Recommened Article: System Advantage to total system bagging

Automated Packaging Systems Next Generation Autobag Baggers

Automated Packaging Systems Next Generation Autobag Baggers

Automated Packaging Systems Next Generation Autobag Baggers

Introducing the Autobag 500 Bagging System – The new flagship in bag packaging machinery optimizes reliability, flexibility and ergonomics – Autobag® 500™ Bagging System
The Autobag 500 will package at rates over 100 bags per minute using genuine Autobag pre-opened bags-on-a-roll in sizes from 2 inches to 12 inches wide by 2.5 inches to 20 inches long. The Autobag 550 utilizes the same basic design, with a fully integrated AutoLabel™ imprinter positioned directly over the next bag to be loaded, eliminating the need for a separate print and label operation.

An innovative design provides more efficient loading with an adjustable pass-through opening up to five inches wide. No light curtains and less guarding enable unrestricted access to the pre-opened bag while remaining inherently safe. These new Autobag bag packaging systems can be configured in left- or right-hand orientation with an easy height adjustment for maximum operator productivity and comfort. An improved, multi-position unwind with tension control provides faster changeovers of bag-on-a-roll materials with an AutoThread™ function that reduces waste.

“Development of the Autobag 500 and 550 was guided by what our customers told us they wanted most in a next-generation packaging solution. The result is a bagger platform that delivers improved value to everyone from the financial decision maker justifying the initial purchase all the way through to the operator that runs the machine on a daily basis,” says Chris Rempe, Global Marketing Director. “These new systems facilitate a faster Return on Investment and lower cost of ownership while offering enhanced connectivity and integration flexibility. Special attention was given to the industrial design to improve safety and ergonomics for the operator and ensure the external appearance of the machines complement the advanced technology found inside. We believe that making our customers more successful is the best way to ensure our own, and these new baggers represent our latest product innovation dedicated to the pursuit of that idea,” he adds.

Read More…

Automated Packaging Systems Next Generation Autobag Baggers

Read another great article on Autobag’s cost effectiveness

AutoBag Packaging Equipment


Systems Advantage™ – The Total Systems Approach to Bag Packaging

Systems Advantage™ – The Total Systems Approach to Bag Packaging

Systems Advantage™ - The Total Systems Approach to Bag Packaging

At BorderPak we pride ourselves in providing the most effective packaging solutions available and we have selected AutoBag as our main product line for its quality and easy of use.  Here is a great article on Total Systems Approach.

At Automated Packaging Systems, our Total Systems Approach to Packaging means that our customers enjoy the convenience and dependability of a single-source solution for all of their bag packaging needs. From innovative engineering to stock and custom bags to a worldwide service support network, we offer a depth of product and services unmatched in the packaging industry.

The Systems Advantage Program rewards our most loyal customers by combining machines, materials, and services into comprehensive solutions that increase packaging performance and value. Systems Advantage Members receive a variety of preferred services and incentives tailored to their specific needs. The Systems Advantage Rewards Program is available exclusively to customers using genuine Autobag® and SidePouch® bags. Systems Advantage Members receive a variety of preferred services and incentives tailored to suit their specific needs and unique daily use of our industry leading products and services.

Ask your Automated Packaging Systems representative for details about the program that’s right for your business.

Advanced Bagging Machinery

  • Innovation – Whether a stand-alone unit, fully integrated packaging solution, or on-demand protective packaging system, every Autobag, SidePouch and AirPouch® machine we build is engineered for high productivity and operating efficiency to help your business succeed.
  • Reliability and Uptime – Our systems set the benchmark for quality in bag packaging, with baggers that run safely and reliably many years after installation. Many customers are still using equipment that was installed over 30 years ago!
  • Fully Customizable Integration – Get the exact packaging system you need with the support and expertise of our in-house Custom Engineering & Integration services and our complete line of printers, infeeds, and accessories.
  • Value – Customers who use Autobag and SidePouch machines and materials typically realize a return on investment of less than a year, additional unused capacity for growth, and labor savings year over year.

High-Quality Packaging Materials

  • System-Matched, Guaranteed to Run – Our plastics manufacturing facilities adhere to a Quality Management System and processes that are certified to ISO 9001 and exceed the rigid tolerance standards of the Flexible Packaging Association (FPA). We also offer products and processes that meet a variety of industry-specific standards, such as those required for military, postal and food applications. This means you can count on bags, protective packaging, and sleeves that are made with high-quality materials and workmanship – enabling your packaging operation to run smoothly and consistently.
  • Largest Supply of Bag Types and Features – We maintain over 100 million bags in stock for a wide range of applications. From basic polyethylene films to high-barrier, co-extruded materials, we offer packaging bags for food, medical/pharmaceutical, mail order fulfillment, military spec, anti-static, scratch resistance and more. We also manufacture custom bags with special printing and conversion options, such as reclosable zippers, resealable flaps, stand-up pouches, tamper-evident perforations, compartments, hanger holes and more.
  • Graphic Design Support – Our in-house graphics, art and imaging department assists customers in creating custom branded bag art with printing up to 10 colors, helping you to create stunning packages that stand-out from the crowd.

Expert Service, Support, and Training

  • Customer Service – Our Customer Service Center is staffed with highly-qualified, experienced representatives to help with ordering, tracking and managing your packaging needs.
  • Technical and Field Service Support – From general machine operating functions to diagnosing and correcting problems right over the phone, Technical Phone Support is available to help ensure your system continues to operate at peak performance.
  • Training – We offer our customers a variety of bagging machine maintenance and operator training programs designed to provide the critical skills necessary to perform basic repairs, maintenance and operating functions with confidence.
  • Spare Parts – We stock over 8,000 SKUs of spare parts so you don’t have the hassle of finding them elsewhere. We also offer a parts exchange program that can save you money on major component replacement.


Systems Advantage™ – The Total Systems Approach to Bag Packaging

AutoBag Packaging Equipment

Packaging Application Solution – Autobag®

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