Autobag-500

Autobag-500

Autobag 500 Bagger System

Autobag® Brand 500 Bagging System
The new flagship in-bag packaging machinery optimizes reliability, flexibility, and ergonomics

BorderPak Preferred Packaging Solution

Materials & Supplies

 

Autobag-500-dimensions
Autobag-500-beauty-fully-loaded
Autobag-500-45-degree-tilt-with-tshirt
Autobag-500-AutoTouch-control-screen
Autobag-500-back-side
Autobag-500-copper-fittings
Autobag-500-medical-straws-in-bag

Autobag® Brand 500™ Bagging System

Next-generation bagging that optimizes flexibility for fulfillment, short-run, and build-on-demand operations

The Autobag® 500™ bagger represents a cutting-edge, automated filling and sealing device known for its dependability, versatility, and efficiency in packaging operations. With a remarkable capacity to process over 100 bags per minute, this system ensures optimal machine uptime and cost-effectiveness.

Incorporating state-of-the-art engineering, the Autobag 500 features an innovative and inherently safe design that eliminates the need for light curtains or double palm switches, making hand-load operations secure. Furthermore, its customizable configuration allows for left- or right-hand access to the Human-Machine Interface (HMI), cycle switch, and bag loading area, thereby enhancing ergonomics and operator efficiency.

Designed for adaptability, the Autobag 500 can cater to diverse packaging requirements. Its open architecture enables seamless compatibility with Autobag and third-party counting devices, scales, and feeds. Moreover, networking capabilities facilitate integration with pack stations and centralized monitoring, especially when combined with the AutoLabel 500™ inline imprinter to create a complete Print-and-Pack™ solution.

The system’s straightforward design, featuring minimal moving parts, not only reduces long-term expenses but also enhances reliability. On-board diagnostics and modular components further streamline maintenance tasks.

By utilizing genuine Autobag pre-opened bags-on-a-roll or bags-in-a-box where applicable, the Autobag 500 heralds a new era of top-notch, adaptable bag packaging solutions supported by an unmatched engineering expertise and service network in the industry.

User Benefits:

  • Easily integrates with inline printers, counters, scales, and  conveyors for semi- to fully-automatic bagging
  • Modular components and dedicated service access simplify maintenance and repairs to maximize uptime
  • Multi-position unwind with tension control simplifies changeover
  • AutoTouch Control Screen accesses operator tutorials, help system, on-board diagnostics, and performance monitoring
  • More bag size options; from 2″ W x 2.5″ L to 12″ W x 20″ L supported (36″ long unsupported)
  • Processor-controlled servo motors, Ethernet-capable networking, and flexible mechanical design streamline integration
  • Compact footprint minimizes floor space
  • Simple height adjustment and casters for operator comfort and portability
  • A 45-degree tilt option is available for orienting long or delicate products
  • Adjustable pass-through up to 5″ for maximum flexibility and packaging efficiency
  • We maintain over 100 styles of stock bags and manufacture custom bags that include printing in up to 10 colors and a variety of special features
  • A newly designed bag sealer area combined with improved temperature control and optional seal flatteners ensure consistent, high-quality seals
  • Optional Additions: range of infeed funnels, raised unwind, SimpleCount™ counting system, product load tray, bags-in-a-box adapter

Typical Applications:

  • Aerospace & defense
  • Apparel & accessory packaging
  • Automotive
  • Electronics
  • Hardware & fasteners
  • Healthcare
  • Hobby & craft
  • Household products
  • Personal products
  • Pet products
  • Toys

Techical Specifications

Weight: 350 lbs.
Electrical: Universal Input: 110V to 240V VAC, 50/60 Hz
Power Consumption: 500 Watts (VA) max
Air Feed: 5 CFM/80 psi of clean, dry air
Width: 37.6 in. (Adjustable)
Height: 37.1 to 47.1 in.
Length: 64.5 in.
Pass-Through: 5 in. max
Bag Thickness: 1.09 to 4.0 mil
Bag Sizes: W 2 to 12 in. L * 2.5 to 20 in.
Weighing Capacity: Up to 5 lbs. (with load shelf)

*There are two versions, Long and Short. Long configuration min length is 5 in. Short min length is 2.5 in.

Autobag-500

Autobag PS 125 onestep-bagging-machine

Autobag® PS 125 OneStep™

Tabletop bagging machine with an integrated printer

BorderPak Preferred Packaging Solution

Materials & Supplies

 

Autobag-500-dimensions
Autobag-500-beauty-fully-loaded
Autobag-500-45-degree-tilt-with-tshirt
Autobag-500-AutoTouch-control-screen
Autobag-500-back-side

Autobag® PS 125 OneStep™

Next-generation bagging that optimizes flexibility for fulfillment, short-run, and build-on-demand operations

The Autobag PS 125 OneStep bagging machine is the ultimate in hand load packaging systems. This Print-n-Pack unit can efficiently print high-resolution text, graphics and barcodes directly onto bags and present them for loading, bringing simplicity, versatility, and value to low- to hand-load applications.

This compact bagging machine is ideal for mail order applications, short production runs and build-on-demand operations, offering bag sizes from 50 x 100 mm to 265 x 420 mm.

The PS 125 OneStep bagging machine has a built-in PH 412 printer, eliminating the need for a separate labeling operation. The printer features a tilt-back print head for easy maintenance and the optional AutoLabel design software simplifies label creation.

Pairing this bagging machine with system-matched Autobag polythene bags offers the ultimate solution for hand-load applications. The unique, locking turntable design allows bag changeover in less than two minutes for fast, flexible, and cost-effective packing.

User Benefits:

  • Capable of printing high-resolution graphics, text, and barcodes directly on the bag
  • Tilt-back printer head for easy maintenance
  • Operator-friendly AutoTouch control screen for quick and easy job storage and recall
  • Ensures maximum uptime with on-board diagnostics
  • Compatible with multiple materials for broad application requirements
  • Easily change bag sizes in less than 2 minutes 

Typical Applications:

  • Mail order fulfilment
  • Ecommerce fulfilment
  • Short production runs with frequent changeovers
  • Automotive parts
  • Electrical supplies
  • Plumbing & domestic appliances
  • Hardware & DIY packaging

Techical Specifications

Weight: 50 kg
Electrical: 110/220 VAC switchable 50/60 Hz
Width: 560 mm
Height: 660 mm
Depth: 480 mm
Pass-Through: Up to 86 mm
Bag Thickness: 35 to 100 µm
Bag Sizes: W 55 to 260 mm L 102 to 430* mm
Approvals: Œ
Autobag-500

Autobag 550 Bagging System

Autobag 550 Bagger System

High speed, automated bagging machine

BorderPak Preferred Packaging Solution

Materials & Supplies

 

Large Display

 

State Of The Art

 

Deminsions

 

Autobag® 550 Bagging System
Next generation bagging that optimizes flexibility for fulfillment, short-run and build-on-demand operations

The Autobag® 550 bagger is a technologically-advanced, automatic filling and sealing machine designed for reliability, flexibility and optimizing packaging throughput. Capable of cycling at speeds up to 45 bags per minute, this system was designed to maximize machine uptime while lowering total cost of ownership.

Next-bag-out printing is achieved with an advanced thermal transfer imprinter positioned directly over the next bag to be loaded. This ensures accuracy and efficiency in applications that require frequent product and label changeovers, prevents product queuing and eliminates a separate labeling operation.

State-of-the-art engineering has led to an innovative, inherently safe design. No light curtains or double palm switches are required to achieve safe operation for hand load operations. This revolutionary new approach provides unobstructed access to the open bag, facilitating faster, more ergonomic loading.

The system features a simple design with very few moving parts, reducing lifetime cost and improving uptime. Servo driven web controls along with job storage capabilities reduce the amount of bags in queue, eliminating waste and decreasing changeover time.

Flexibility has been built into the system allowing the Autobag 550 to meet the needs of any loading area. Capable of being configured for left or right-hand access to the HMI, cycle switch, roll loading, and ribbon loading provides seamless integration into any operation. The system can also be networked for full pack station integration to facilitate central monitoring; and the extraction of productivity information that can be manipulated for detailed analysis.

When used with genuine Autobag pre-opened bags-on-a-roll, the Autobag 550 ushers in the next evolution of high-quality, reliable and flexible bag packaging, backed by the industry’s most comprehensive engineering and field service network.

Autobag® 550 Packaging Machine Fast Facts

User Benefits:

  • Next-bag-out printing prevents product queuing and reduces waste
  • Multi-position unwind with tension control simplify changeover
  • Newly designed bag sealer area combined with improved temperature control and optional seal-flatteners ensure consistent, high-quality seals
  • AutoTouch™ Control Screen accesses operator tutorials, help system, on-board diagnostics, and performance monitoring
  • Processor controlled servo motors, Ethernet-capable networking, and flexible mechanical design streamline integration
  • More bag size options; from 2″ W x 5″ L to 12″ W x 20″ L supported (36″ long unsupported)
  • Compact footprint minimizes floor space
  • Simple height adjustment and casters for operator comfort and portability
  • Easily integrates with third-party systems for mail order fulfillment applications
  • Modular components and dedicated service access simplify maintenance and repairs to maximize uptime
  • Adjustable pass-through up to 5″ for maximum flexibility and packaging efficiency

Typical Applications:

  • Mail Order Fulfillment
  • Prescription-by-mail fulfillment
  • Catalog Order Fulfillment
  • Spare Parts Distribution
  • Short-run production with frequent changeovers in any market

Techical Specifications

Weight:390 lbs.
Electrical:Universal Input: 110V to 240V VAC, 50/60 Hz
Power Consumption: 1500 Watts (VA) max
Air Feed:5 CFM/80 psi of clean, dry air
Width:37.6 in. (Adjustable)
Height:37.1 to 47.1 in.
Length:64.5 in.
Pass-Through:5 in. max
Bag Thickness:1.09 to 4.0 mil
Bag Sizes:W 2 to 12 in. L 5 to 20 in.
Weighing Capacity:Up to 5 lbs. (with load shelf)
Autobag PaceSetter PS 125

Autobag PaceSetter PS 125

Autobag PaceSetter PS 125

High speed, automated bagging machine

BorderPak Preferred Packaging Solution

Materials & Supplies

Autobag PaceSetter PS 125 Tabletop Bagger

Autobag® PaceSetter PS 125 Tabletop Baggers Superior quality hand load, automatic bagger and sealer

The Autobag PaceSetter PS 125 and PS 125 OneStep Tabletop Automatic Baggers efficiently bag and seal your products. These hand load machines bring simplicity, versatility and value to your low- to mid-volume production environment. Operating at speeds up to 25 bags per minute (15 BPM OneStep version), these machines offer innovative engineering in a straightforward, tabletop design. The PS 125 features a small footprint of 22 x 19 inches and weighs just 82 pounds. The quiet, all-electric design does not require compressed air to run. The Autobag PS 125 is simple to operate, with a user-friendly display that enables easy access to operating parameters, job set-up, job storage, and onboard system diagnostics. The unique, locking turntable links with the AutoThread feature to provide ergonomic handling and bag changeover. Poly bags are automatically indexed, loaded by hand, then sealed using the Push-to-Seal automated sealer function, a standard footswitch, or via automatic cycle control. The PaceSetter PS 125 OneStep includes the same conveniences of the standard PS 125 with the addition of a built-in PI 412 imprinter. It features next-bag-out printing technology that is ideal for short run and order fulfillment applications such as pharmacy or catalog orders. High-resolution graphics, text and barcodes can be printed on the bag, eliminating the need for a separate labeling operation. The printer features a tilt-back print head for easy maintenance, and the optional AutoLabel™ label design software simplifies label creation. System-matched Autobag pre-opened bags-on-a-roll are conveniently available in sizes 10.5″ wide and 17″ long. Pairing these systems and poly bags offer an exceptional packaging solution for your hand load applications.

Typical Applications:
 
  • Automotive & appliance parts
  • Hardware & DIY
  • Electrical & electronic
  • Plumbing & heating
  • Hobby & craft
  • Product fulfillment
  • Jewelry & novelty items
  • Cosmetics & beauty aids
  • Disposable health care
  • Mail order fulfillment
  • E-commerce fulfillment

Autobag PaceSetter PS 125 Machines Fast Facts

User Benefits:
  • All-electric system does not require compressed air to run
  • Compact design is ideal for low- to mid-volume packaging operations
  • Locking turntable and AutoThread feature provide easy bag access and changeover
  • Open loading area and controlled seal bar maximize loading flexibility and operator safety
  • Automatic or manual operating modes for optimum flexibility and productivity
  • Stores jobs for later recall using operator-friendly controls
  • On-board system diagnostics simplify maintenance and maximize productivity
  • Next-bag-out printing feature ensures greater accuracy and eliminates product queuing in order fulfillment applications*
  • Capable of printing high-resolution graphics, text and barcodes directly on the bag*
  • Tilt-back printer head for easy maintenance*
Typical Applications:
  • Automotive & appliance parts
  • Electrical & electronic parts
  • Plumbing & heating
  • Jewelry & novelty items
  • Disposable health care
  • Hardware & DIY
  • Fasteners & connectors
  • Hobby & craft kits
  • Cosmetics & beauty aids

Techical Specifications

Technical Specifications:
Weight: PS 125 – 82 lbs. (37 kg) PS 125 OneStep – 110 lbs. (50 kg)
Electrical: 110/220 VAC switchable 50/60 Hz 5.0/2.0 Amps
Width: 22 in. (56 cm)
Height: PS 125 – 22 in. (56 cm) PS 125 OneStep – 26 in. (66cm)
Depth: 19 in. (48 cm)
Pass-Through: Up to 3.4 in.
Bag Thickness: 1.0 to 4.0 mil
Bag Sizes: W 2 to 10.5 in. L 4 to 17 in.

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Autobag Sprint Revolution SidePouch Bagger

Autobag Sprint Revolution SidePouch Bagger

BorderPak Preferred Packaging Solution

Materials & Supplies

Typical Applications:

 

  • Excellent Moister product protection.
  • Corrosion resistant
  • Fresh & Frozen Foods
  • Fruit & Vegetables
  • Snack Foods
  • Portion Pack Foods
  • Pet Food & Treats

 

Case Studies:

 

VIDEOS

AutoBag Sprint Revolution™ SidePouch® Food Bagger

High-speed food packaging equipment with easy wash-down

The FAS SPrint Revolution food packaging machine brings new levels of speed and versatility to demanding, high-productivity environments that require daily wash-down procedures. Operating at speeds up to 900 inches per minute, this state-of-the-art system offers maximum flexibility, functionality and reliability for food bag packaging.

This unique food grade packaging system presents a conveyor of pre-opened plastic bags that are staged for immediate loading. The 60″ wide load area features a 6″ pass-through, and tilts vertically for easy maintenance and sanitation. An innovative Coordinated Motion Seal Flattener is coupled with a band sealing system to ensure high quality, airtight, 3/8″ bag seals. The SPrint SidePouch bagger operates in continuous, intermittent or batch modes, and cycles on pre-set parameters, or manually with a footswitch. This highly flexible design accommodates one or more operators or infeeds and a wide variety of products and bag sizes.

An integrated Allen-Bradley® control package, featuring Kinetix® Servo motors and drives, a CompactLogix L45 PLC, and a large, 10″ PanelView Plus HMI, is designed for ease of operation, serviceability, integration, and overall system reliability. A simple flash card programs all of the components. The AutoTouch Control Software displays real time productivity data and provides easy access to job storage, job recall and on-board system diagnostics.

System-matched SidePouch plastic poly bags provide optimum performance, and offer a variety of special features, such as reclosable zipper bags, gussets, reinforced headers, tamper-evident perforations and more. SidePouch bags are pre-made and fan-folded in a box, eliminating the need for costly machine modifications to utilize their value-added features. In addition, these bags can be pre-printed in up to 10-colors with high-resolution graphics, text and bar codes for unique, attractive food packaging with a competitive edge.

FAS SPrint Revolution SidePouch Bagger Fast Facts

User Benefits:

  • Operates at speeds up to 900 inches per minute (bags per minute determined by bag size)
  • State-of-the-art components and operator-friendly AutoTouch Control Software enhance system reliability and simplify the user experience
  • Accommodates a wide variety of loading methods, automatic infeeds, inline imprinters, products and bag sizes
  • Advanced sealing system ensures consistent, high-quality, airtight bag seals
  • Corrosion-resistant, stainless steel construction 
  • Mounted on casters for mobility
  • System-matched SPrint SidePouch bags offer special features, such as reclosable zippers, resealable flaps, tamper-evident perforations and more
  • Operator-adjustable pass-through accommodates various product sizes 

Technical Specifications:

Weight:

1134 lbs. (514 kg)

Electrical:

110/230 VAC; 50/60 Hz; 12/6 Amps

Air Feed:

5 CFM/80 psi of clean, dry air

Height:

63 in. (160 cm)

Depth:

47 in. (119 cm)

Length:

148 in. (376 cm)

177 in. (450 cm) with inline imprinter

and support conveyor options

Pass-Through:

Up to 6 in.

Bag Thickness:

1.5 to 4.0 mil

Bag Sizes:

W 2 to 24 in. L 3 to 18.75 in.

Approvals:

USDA Accepted

AIB Inspected facilities

Autobag Sprint Revolution SidePouch Bagger